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Assembly Line Automation Solutions

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Assembly Line Automation Solutions

Overview

Scalable solutions that match product complexity and speed

Maestrotech delivers high-performance assembly line automation solutions for the electronics industry, optimizing cycle times, precision, and costs. Our solutions cover EV chargers, motor controllers, switch assembly, instrument clusters, and more.

Key Features:

  • Poka - Yoke for each assembly
  • Traceability for each assembly process
  • Digital Assembly Process Instructions
  • ESD Compatible System
  • Scalable multiple models can run on single system
  • Easily removable plug-and-play fixture
  • Ergonomic, excellent in aesthetics workstation
  • Conveyor integrated option is available
  • Interlock with each assembly station
Assembly Line Automation Solutions
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EV Charger Assembly Line

EV Charger Assembly Line

Our automated EV charger assembly lines are designed for AC and DC charger units. The solution integrates all stages, from component assembly to final testing, ensuring fast and accurate production of high-quality chargers.

Key Features:

  • Component preparation
  • PCB assembly
  • Housing assembly
  • Functional testing
  • Electrical testing
  • Screwing station

Instrument Cluster Assembly and Testing Line

Instrument Cluster Assembly and Testing Line

Maestrotech provides customized automation lines for assembly and testing. Our solutions deliver high efficiency, foolproof poka-yoke mechanisms, and precision.

Key Features:

  • Soldering – Auto / Manual
  • Stepper motor Assy with PCBA
  • TFT Display Assy with PCBA & Testing
  • Compartment & Dial Assy with PCBA
  • Pointer Pressing – 3 Axis Servo control

End-of-Line Testing Workstation

End-of-Line Testing Workstation

Our EOL testing workstations are designed to ensure that each product meets the necessary performance standards before it leaves the production line. This testing solution integrates seamlessly with existing assembly processes, offering high-precision testing capabilities for electronics and mechanical products.

Motor Controller Assembly Line

Motor Controller Assembly Line

Dedicated to the assembly of motor controllers, our automation solution ensures quick and accurate assembly of complex systems used in EVs, industrial automation, renewable energy, and robotics—driving consistency, speed, and production efficiency across sectors.

Key Features:

  • Illumination (Darkroom) Inspection
  • Vision Base Inspection 1 (EOL)
  • Peel off sheet fixing & sticker checking
  • Robotic Dispensing Station
  • Screwing Station

Assembly Poka Yoke Workstation

Assembly Poka Yoke Workstation

Our Poka Yoke workstations prevent defects in assembly by ensuring that each step is completed correctly. This mistake-proofing system ensures quality, particularly in high-precision and safety-critical manufacturing environments.

Switch Assembly Line

Switch Assembly Line

Our switch assembly line automation ensures precise assembly of various switch types used across automotive, consumer electronics, and industrial applications. The solution is designed to reduce cycle times while maintaining the highest standards of quality control.

Key Features:

  • Housing Assy with PCBA Compartment
  • Front Ring Assy with Facia & Housing Assy
  • Crystal Assy with compartment sub assy
  • Vibration Testing Machine
  • Illumination Inspection (Darkroom Inspection)

Electronics Products Assembly Line

Electronics Products Assembly Line

Maestrotech’s electronic product assembly lines are flexible and scalable, designed to accommodate a wide range of electronic components and products, including circuit boards, switches, sensors, and modules.

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