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Prismatic Battery Pack Assembly Line

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Prismatic Battery Pack Assembly Line

Overview

Designed for speed. Trusted across industries.

The Prismatic Battery Pack Assembly Line is a turnkey solution designed with advanced automation for high-speed, precision-driven production. It maximizes efficiency while maintaining strict quality standards, making it one of India’s most widely supplied lines, trusted by leading customers.

Key Features:

  • Modular Design
  • Suitable for multiple variant/pack design
  • Complete line traceability
  • Real-time data monitoring
  • No human touch for cell terminals
  • Simple system
  • Reliable & easily available parts
  • Minimum Changeover
  • In-house design & manufacturing
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Automatic Battery Cell Sorting Machines

Automatic Battery Cell Sorting Machines

These machines are designed for precise prismatic cell sorting and handle lithium-ion cells of various sizes, from small to large. They check OCV, IR, and K values with high accuracy, ensuring reliability and consistency in every batch.

Key Features:

  • Compatible with multivariate cell type
  • Complete data traceability
  • Customize solution
  • Patented technology

Technical Details

Manual

  • Number of Channels

    4 to 6 (differed by the customer requirement)

  • Suitable for Cell Size

    30 4 Ah, 230Ah, 163Ah, 72Ah

  • Cell Feeding

    Auto

  • Sorting Speed

    500 to1000 cells /hr

  • Barcode / QR code scanning

    Yes

  • Data Logging

    Yes

  • Output

    Auto output as per the customer req.

Make

  • PLC & HMI

    Mitsubishi

  • OCV & IR tester

    Hioki

  • Computer System

    Dell

  • Pneumatic

    SMC

  • Sensor

    Baumer

Prismatic Cell Compression Machines

Prismatic Cell Compression Machines

Our Prismatic Cell Compression Machine is engineered to deliver uniform, reliable, and high-precision compression for prismatic, blade lithium-ion battery cells. Designed with advanced load control, distance Sensor, automation, and safety features, it ensures optimal pressure distribution during cell assembly and formation stages—enhancing battery performance, longevity, and safety.

Ideal for R&D labs, pilot lines, and mass production environments, this system is built for flexibility, repeatability, and integration with Industry 4.0 standards.

Key Features:

  • High Precision Distance & Load Control: Ensures consistent force & distance across all cells with real-time feedback monitoring.
  • Modular & Scalable Design: Available in multiple sizes and force capacities to meet small – scale or large-volume production requirements.
  • Automated Operation: PLC-controlled system with user-friendly HMI for process control and recipe management.
  • Integrated Safety System: Includes emergency stops, safety interlocks, and overload protection.
  • Distance & Force Monitoring: Optional integration for monitoring during compression cycles.
  • Customizable Fixtures: Tailored die sets for different cell sizes and formats.

Technical Details

  • Compression Force Range

    0.5 – 10 tons (customize)

  • Compression Accuracy

    ±0.2 % of full scale

  • Applicable Cell Type

    Prismatic/Blade Lithium-ion Cells

  • Control System

    PLC with Touchscreen HMI

  • Pressure Control Mode

    Load Cell / Displacement Feedback

  • Compression structure

    Bakelite

  • Cycle Time

    2mm per second(adjustable)

  • Power Supply

    220V / 380V AC, 50Hz

  • Dimensions (L x W x H)

    1500 mm x 600 mm x 600mm (varies by model)

  • Safety Features

    Emergency Stop, Light Curtains, Interlocks

  • Optional Add-ons

    Data Logging, IoT Interface

Laser/Plasma Cleaning Machines

Laser/Plasma Cleaning Machines

These machines remove contaminants from components, preventing impurities that could affect performance.

Technical Details

  • Laser Power

    100 / 200 W as per customer req.

  • Laser Source

    Trumpf / IPG

  • Gantry/Robot

    XYZ high-speed gantry system- SMC, Robot-Kuka/Fanuc

  • Control System

    Plc control

  • Accessories

    Fume extractor, galvo scanner

Laser Welding Machines

Laser Welding Machines

Engineered for prismatic battery cell terminals and busbars, these machines create strong, reliable welds with an inbuilt quality checker for precision.

Key Features:

  • High precision & accuracy
  • Adaptability to different battery design
  • Auto busbar pressing mechanism
  • Vision base auto welding potion correction
  • High-quality laser system
  • Robotic & gantry systems available

Technical Details

  • Working Area

    1000 mm x 600 mm

  • Laser Source

    Trumpf / IPG

  • Laser Power

    3- 10 KW

  • Control System

    PLC control

  • Processing Optics

    Scanner

  • Weld checker

    Inbuilt weld checker after welding

  • Accessories

    Chiller, Fume Extractor

Automatic OCV IR Machine

Automatic OCV IR Machine

Measures and validates open circuit voltage (OCV) and internal resistance (IR) for battery modules, ensuring accuracy and reliability.

Screwing Station

Screwing Station

Automates the secure tightening of battery pack components, maintaining consistency and precision in assembly.

Key Features:

  • Workstation Size : 800 mm Width x 700 mm Depth x 900 – 2000 mm Height
  • Table Top: MS sheet / ESD 25 mm high-density wooden sheet
  • Rejection bin: Optional
  • Poka – Yoke for each assembly process
  • Scaleable Multiple models can be used on same workstation
  • Ergonomic design, excellent in aesthetics workstation
  • Conveyor integrated option is available
  • Easily removable plug-and-play fixture

EOL Tester

EOL Tester

This performs end-of-line testing to confirm that each battery meets safety, reliability, and performance standards. It runs DCIR, leak detection, insulation checks, and final EOL tests, ensuring everything is up to par.

IOT 4.0 and Traceability

IOT 4.0 and Traceability

Provides real-time tracking, analytics, and complete traceability of battery packs. It includes data logging and monitoring, assembly station display, customizable views, and report generation for better production insights.

Key Features:

  • Improved quality control
  • Enhanced safety and compliance
  • Efficient supply chain management
  • Transparency
  • Unified development and run-time environment
  • Export data reports
  • Dynamic layouts
  • Rich support for GUI
  • Database connectivity
  • Alarm management

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