Prismatic Battery Pack Assembly Line

Automatic Battery Cell Sorting Machines

These machines are designed for precise prismatic cell sorting and handle lithium-ion cells of various sizes, from small to large. They check OCV, IR, and K values with high accuracy, ensuring reliability and consistency in every batch.

Key Features:

• Compatible with multivariate cell type
• Complete data traceability
• Customize solution
• Patented technology

Prismatic Cell Compression Machines

Our Prismatic Cell Compression Machine is engineered to deliver uniform, reliable, and high-precision compression for prismatic, blade lithium-ion battery cells. Designed with advanced load control, distance Sensor, automation, and safety features, it ensures optimal pressure distribution during cell assembly and formation stages—enhancing battery performance, longevity, and safety.

Ideal for R&D labs, pilot lines, and mass production environments, this system is built for flexibility, repeatability, and integration with Industry 4.0 standards.

Key Features:

• High Precision Distance & Load Control: Ensures consistent force & distance across all cells with real-time feedback monitoring.
• Modular & Scalable Design: Available in multiple sizes and force capacities to meet small – scale or large-volume production requirements.
• Automated Operation: PLC-controlled system with user-friendly HMI for process control and recipe management.
• Integrated Safety System: Includes emergency stops, safety interlocks, and overload protection.
• Distance & Force Monitoring: Optional integration for monitoring during compression cycles.
• Customizable Fixtures: Tailored die sets for different cell sizes and formats.

Laser/Plasma Cleaning Machines

These machines remove contaminants from components, preventing impurities that could affect performance.

Laser Welding Machines

Engineered for prismatic battery cell terminals and busbars, these machines create strong, reliable welds with an inbuilt quality checker for precision.

Key Features:

• High precision & accuracy
• Adaptability to different battery design
• Auto busbar pressing mechanism
• Vision base auto welding potion correction
• High-quality laser system
• Robotic & gantry systems available

Automatic OCV IR Machine

Measures and validates open circuit voltage (OCV) and internal resistance (IR) for battery modules, ensuring accuracy and reliability.

Screwing Station

Automates the secure tightening of battery pack components, maintaining consistency and precision in assembly.

Key Features:

• Workstation Size : 800 mm Width x 700 mm Depth x 900 – 2000 mm Height
• Table Top: MS sheet / ESD 25 mm high-density wooden sheet
• Rejection bin: Optional
• Poka – Yoke for each assembly process
• Scaleable Multiple models can be used on same workstation
• Ergonomic design, excellent in aesthetics workstation
• Conveyor integrated option is available
• Easily removable plug-and-play fixture

EOL Tester

This performs end-of-line testing to confirm that each battery meets safety, reliability, and performance standards. It runs DCIR, leak detection, insulation checks, and final EOL tests, ensuring everything is up to par.

IOT 4.0 and Traceability

Provides real-time tracking, analytics, and complete traceability of battery packs. It includes data logging and monitoring, assembly station display, customizable views, and report generation for better production insights.

Key Features:

• Improved quality control
• Enhanced safety and compliance
• Efficient supply chain management
• Transparency
• Unified development and run-time environment
• Export data reports
• Dynamic layouts
• Rich support for GUI
• Database connectivity
• Alarm management