The Prismatic Battery Pack Assembly Line is a turnkey solution designed with advanced automation for high-speed, precision-driven production. It maximizes efficiency while maintaining strict quality standards, making it one of India’s most widely supplied lines, trusted by leading customers.
These machines are designed for precise prismatic cell sorting and handle lithium-ion cells of various sizes, from small to large. They check OCV, IR, and K values with high accuracy, ensuring reliability and consistency in every batch.
Key Features:
4 to 6 (differed by the customer requirement)
30 4 Ah, 230Ah, 163Ah, 72Ah
Auto
500 to1000 cells /hr
Yes
Yes
Auto output as per the customer req.
Mitsubishi
Hioki
Dell
SMC
Baumer
Our Prismatic Cell Compression Machine is engineered to deliver uniform, reliable, and high-precision compression for prismatic, blade lithium-ion battery cells. Designed with advanced load control, distance Sensor, automation, and safety features, it ensures optimal pressure distribution during cell assembly and formation stages—enhancing battery performance, longevity, and safety.
Ideal for R&D labs, pilot lines, and mass production environments, this system is built for flexibility, repeatability, and integration with Industry 4.0 standards.
Key Features:
0.5 – 10 tons (customize)
±0.2 % of full scale
Prismatic/Blade Lithium-ion Cells
PLC with Touchscreen HMI
Load Cell / Displacement Feedback
Bakelite
2mm per second(adjustable)
220V / 380V AC, 50Hz
1500 mm x 600 mm x 600mm (varies by model)
Emergency Stop, Light Curtains, Interlocks
Data Logging, IoT Interface
These machines remove contaminants from components, preventing impurities that could affect performance.
100 / 200 W as per customer req.
Trumpf / IPG
XYZ high-speed gantry system- SMC, Robot-Kuka/Fanuc
Plc control
Fume extractor, galvo scanner
Engineered for prismatic battery cell terminals and busbars, these machines create strong, reliable welds with an inbuilt quality checker for precision.
Key Features:
1000 mm x 600 mm
Trumpf / IPG
3- 10 KW
PLC control
Scanner
Inbuilt weld checker after welding
Chiller, Fume Extractor
Measures and validates open circuit voltage (OCV) and internal resistance (IR) for battery modules, ensuring accuracy and reliability.
Automates the secure tightening of battery pack components, maintaining consistency and precision in assembly.
Key Features:
This performs end-of-line testing to confirm that each battery meets safety, reliability, and performance standards. It runs DCIR, leak detection, insulation checks, and final EOL tests, ensuring everything is up to par.
Provides real-time tracking, analytics, and complete traceability of battery packs. It includes data logging and monitoring, assembly station display, customizable views, and report generation for better production insights.
Key Features: